Verify the required WPS, conducting WPQR and Welder qualification test as per AWS, ASME IX and Project specification.
Witness Pre Weld inspection activities like cutting, beveling, edge preparation, Fit-up and tacking etc…
Coordinating with pipe line, Storage Tank & Barge construction
Planning for NDT Inspection Activities.
Review of NDT procedures and approving.
Giving Guidelines to do NDT Inspection for technicians and supervising the activity for Quality and safety aspects.
Reviewing radiography film and doing film interpretation of all welds submitted by the contractor
Witnessing NDT Inspection.
Monitoring welder performance (% of Repairs)
Inspection of Barges Checking the wall thickness with UT Thickness gauge and visual inspection
Inspected Crude oil storage vessel with UT thickness gauging & visual Inspection.
Inspection of Drill pipes, Tubing’s, Drill collars, casings , and all drill string accessories
Inspection of Lifting gears. (Shackles, Slings, Hooks, etc…)
Preparing scope of work
Preparing Pipe Book
Maintaining the stores of inspection equipments and consumables
Preparing the reports of inspected components
Knowledge of production operation.
Knowledge of flow lines, export lines & Barge construction
Coordinating with cross functional teams regarding technical issues
Working knowledge in ASME, AWS, API 1104, API 650, API RP 7G&DS-1.
Knowledge of other international standards like H-90, vam, NS-2 etc…
Identifying the components after inspection done by BEML Inspectors.(casting, Forging, semi finished & finished components)
Doing Visual Inspection for all components
Dimensional checking of the components
Verifying the test report of vendors, third-party test certificates and BEML inspection Reports.(Chemical analysis, Mechanical Properties, NDT Test Reports, etc…..)
Analyzing whether all are done as per company requirements or not.
Preparing quality / inspection Reports
If any deviations presenting means giving suggestions to how it can be avoiding in future.
Teaching NDT methods to professionals and students.
Welding Procedure Specification identify the NDT results
For identify the materials and procedure as per the codes and Standard such as American Standard: ASME (Sec V, VIII)
Inspection of dimensional, Alignments
Visual inspection for welding - butt welds / fillet welds
Performing, evaluating & reporting of NDT jobs
Preparation of final inspection reports and Technical drawings
Fabrication Fit up Checking
UT scanning in plats & pressure vessels
Penetrant test in weld bevels
Preparing the purchase orders
Follow up the materials and ensure correct date of arrival
SAP MM end user
Maintaining The stores and inventory
Preparing the quotations
Doing cost negotiations with suppliers
Ensuring the quality of the product
Vendor site auditing
Having knowledge in TQM, TPM, 5S, TPS (LPS), POKA YOKE, and KAIZEN.
ASNT LEVEL II in UT,MT,PT,RT&RTFI
QMS LEAD AUDITOR